# OV80i High Performance AI Vision System

State-of-the-art multi-model AI vision system built to bring the highest-accuracy inspections from NPI to mass production, fast. Supports visual inspection, cosmetic checks, counting, measurement, anomaly detection, assembly verification, and more.

## The Challenge

### Quality Inspections Shouldn’t Be This Hard

- Unreliable accuracy and performance
- Long setup and time to train & tune
- Little ability to customize lens & lights
- Not robust to changes in environment
- High escapes & overkill leading to increased scrap
- Requiring 100s of images to get half-good results
- Minor shifts break existing inspection models
- Fixed systems limit complex geometry inspections

## The Solution

### Enter the OV80i

Your vision powerhouse for the hardest defects

- **8.3MP** 
- Resolution to track defects <0.1% of field of view
- **C-mount** 
- Advanced lens use incl. telecentric, borescope
- **Any Lighting** 
- Dome, ring, backlight, AOI, etc.
- Powered by AI
- Overview’s powerful AI and easy software

## The OV80i’s Unified Tech Stack

### Lens & Lights

- C-mount lens allows multiple focal lengths
- Telecentric lens support
- Flexible lighting: Ring, Dome, AOI

### The Camera

- 8.3MP Sony IMX334
- 3840x2160 resolution
- Built-in NVIDIA GPU
- ~75,000 images capacity

### AI Layer

- Vision transformers
- Built for manufacturing
- Fine-tune with ~5 good & 5 bad parts

### User Interface

- Web-based UI - no software install
- Train, label, test in one tool
- Built-in Node-Red customization

### Integrations

- All major PLCs compatible
- Ethernet/IP, Profinet, Modbus
- Digital I/O for triggers
- MES, CSV, cloud export

## Making Your Most Difficult Inspections Easy

### 100% Accuracy

Catch subtle, variable defects in challenging conditions – from reflective parts to high variation assemblies

### <1 Hour Training

With guided workflows & intuitive UI, most users are up & running state-of-the-art AI models in under an hour

### Customizable Optics

C-mount flexibility lets us tailor solutions from telecentric setups to dome-lit surfaces

### Edge AI Robustness

Built-in NVIDIA GPU runs powerful transformer-based AI at the edge, making real-time decisions possible.

## Complex Defects Solved by OV80i

### Gear Surface Scratches

Capture variable, small surface scratches on gears; trained to handle multiple shapes & sizes

### Subtle PCBA Defects

Inspect complex, tiny, & variable defects on PCBAs including glue, solder, and part presence

### Soft-seated Connectors

Identify subtle differences between good vs bad with difficult lighting conditions

### Low Contrast Detection

Highlight defects with limited contrast such as black on black components

## Solving Our Customers’ Most Frustrating Problems

> “In only 45 minutes, we identified all faults in our sample set. The Overview team was able to set up and scale their impact within days, reducing the time we spent manually detecting faults by 90%.”  
> — Manufacturing Engineer

> “We’ve been struggling with this for a while, but the Overview product was so easy to get working and their support was amazing. On calls in a moment’s notice, coming on-site - it all helped us move so much faster.”  
> — Plant Quality Manager

## Unmatched Product with Unmatched Customer Service

### Discover

Pain point discovery - We identify your most frustrating quality challenge

### Test

Onsite testing - We visit & conduct realistic tests on your parts

### Production

In-production setup - We help transfer from test to production

### Scaling

Setup multiple lines - Roll out across sites with support

### Impact

ROI & results - Ensure value in lower escapes & higher quality

## Key Features

### Multi-Camera Support

Scalable architecture supporting multiple cameras for comprehensive inspection coverage and complex applications.

### Advanced AI Models

Best-in-class accuracy with sophisticated AI models for the most demanding inspection requirements.

### Real-Time Processing

High-speed processing capabilities for real-time analysis without compromising inspection quality or accuracy.

## Performance Advantages

- **8.3MP**
- **High Resolution Sensor**
- **1024**
- **Core Ampere GPU** 
- **Multi**
- **Camera Support**

## 5 factors make OV unique vs traditional machine vision competitors

### On-device AI Training

Run large AI models and retrain on the camera in minutes— achieving unmatched accuracy on even the most subtle defects

### Massive Onboard Storage

100k+ images stored directly on device for training with real production data.

### Browser-Native Interface

Zero installs required. Access through any browser — no license keys needed.

### Haystack Discovery

Find unknown defects. Surface outliers automatically, then retrain.

### Open Automation Platform

Node-RED + Full APIs. Build dashboards and run logic on the camera.

## Pure AI Power

### Trillions of Operations Per Second

On-device AI compute power that leaves competitors behind

### Competitor Performance

- **Keyence**: 0.5-4 TOPS
- **Cognex**: 1-4 TOPS
- **Overview.ai**: 70 TOPS

### UI Anyone Can Master

Powerful doesn't have to mean complicated. Get started in minutes.

## Technical Specifications

| Specification | Details |
| --- | --- |
| Inspection Algorithm | Best-in-class accuracy Classification and segmentation |
| Sensor | 8.3MP SONY IMX334 |
| Actual Resolution | 3840 x 2160 |
| Lens Options | C-mount compatible |
| Lighting | LED ring not integrated |
| Trigger Modes | PLC Trigger, Hardware Trigger, Interval Trigger, Alignment Trigger |
| Number of Inputs / Outputs | 1 digital output and 2 digital inputs |
| Supported Industrial Protocols | Ethernet/IP, PROFINET, OPC UA |
| Processor | NVIDIA Orin NX |
| AI Performance | 70 TOPS (INT8) |
| CPU | Up to 6-core ARM Cortex-A78AE 64-bit @ 2 GHz |
| GPU | 1024-core Ampere @ 1.3 GHz |
| Storage | 256GB NvME SSD |
| Image Capacity | ~75,000 images |
| Software Features | No software key or subscription needed |
| UI | Browser based interface |

## See why manufacturers choose Overview.ai

| Feature | Best | Overview.ai | Cognex | Keyence |
| --- | --- | --- | --- | --- |
| GPU Power | 70 TOPS | | 1-4 TOPS | 0.5-4 TOPS |
| Accuracy | Best-in-class | | Medium-high | Medium |
| Training Samples | Fewest needed | | Medium | Many required |
| GenAI Tools | Built-in | | No | No |
| Ease of Use | No-code, browser | | Complex setup | Programming |
| Total Cost (TCO) | Lowest TCO | | Higher | Higher |

## The Software Stack That Ships With Your Camera

The complete AI visual inspection software suite included with every camera. Automated defect detection, machine vision model training, and zero-code PLC, MES, and SCADA integration out of the box. Deploy production-ready quality control 10x faster than traditional machine vision systems.

### HaystackBuilt In

### Data Intelligence

Search and audit every captured image in seconds from your browser.

### Defect GeneratorIncluded

### AI Model Training

Generate thousands of labeled training images. Production-ready automated defect detection in under an hour.

### Integration BuilderIncluded

### Zero-Code Integration

Connect to any PLC, MES, or SCADA system in hours. No programming, no consultants, no delays.

## AI Vision Leader in Manufacturing

## Frequently Asked Questions

### What types of defects can the OV80i detect?

The OV80i can detect a wide range of defects including scratches, cracks, dents, contamination, color variations, assembly errors, and dimensional issues. It's particularly effective for micron-level surface defects on metal, plastic, and composite materials.

### How long does it take to train the AI for my application?

With as few as 5 example images, you can train a production-ready model in under 1 hour. The system uses advanced AI that learns quickly and adapts to your specific defect types without extensive programming.

### Can the OV80i integrate with my existing production line?

Yes, the OV80i supports standard industrial protocols (EtherNet/IP, PROFINET, Modbus TCP) and can integrate with PLCs, MES systems, and SCADA platforms. It provides real-time pass/fail signals and detailed defect data for process control.

### What inspection speed can the OV80i achieve?

The OV80i processes images at up to 30 frames per second (FPS) with full AI inference at the edge. This enables real-time inspection at production speeds for most manufacturing applications.

### Does the OV80i require cloud connectivity?

No, all AI processing runs on the device itself (edge computing). This ensures fast response times, data security, and reliable operation even without internet connectivity. Cloud connectivity is optional for remote monitoring and model updates.